OEM 2 Layers Flexible ENIG Circuit Board

Short Description:

Basic Info Model No.: PCB-A24 is a reliable and versatile solution for your electronic needs. This circuit board features two flexible layers that offer flexibility in design and installation. With an Electroless Nickel Immersion Gold (ENIG) surface finish, it provides excellent corrosion resistance and ensures reliable electrical connections. Whether you require it for consumer electronics, automotive applications, or industrial equipment, this flexible circuit board guarantees high performance and durability. It is the ideal choice for demanding projects that require a compact and reliable circuit board solution.


  • Model NO.: PCB-A24
  • Layer: 2L
  • Dimension: 34.62mm*250.40mm
  • Base Material: PI
  • Board Thickness: 0.3mm
  • Surface Funish: /
  • Copper Thickness: 1.0oz
  • Solder mask color: Amber
  • Legend color: White
  • Product Detail

    Product Tags

    Basic Info

    Model No. PCB-24
    Transport package Vacuum Packing
    Certification UL, ISO9001&14001, SGS, RoHS, Ts16949
    Definitions IPC Class2
    Minimum Space/Line 0.075mm/3mil
    HS Code 85340090
    Origin Made in China
    Production Capacity 720,000 M2/Year

    Production Process

    What is your production process01

    Flexible PCBs are an innovative type of printed circuit board that can bend, twist, and flex without damaging the circuitry. At our PCB manufacturing facility in Shenzhen, China, we offer a wide range of flexible PCBs, including our 2-layer flexible PCB model no. PCB-A24.

    Our 2-layer flexible PCB has a dimension of 34.62mm*250.40mm and is made of PI (polyimide) base material, with a board thickness of 0.3mm and a copper thickness of 1.0oz.

    Our 2-layer flexible PCB is designed to meet IPC Class2 specifications, ensuring its reliability and high quality. It has been certified by UL, ISO9001&14001, SGS, RoHS, and Ts16949, making it suitable for a wide range of applications, including automotive, medical, industrial, and aerospace industries.

    At our facility, we use the latest manufacturing technology and equipment to ensure that our flexible PCBs are produced with precision and efficiency. Our 2-layer flexible PCB is vacuum-packed for safe transportation and is available in bulk orders.

    In summary, our 2-layer flexible PCB is a high-quality, reliable, and durable printed circuit board that can meet the most demanding industry standards. If you are looking for a flexible PCB for your project, look no further than our 2-layer flexible PCB model no. PCB-A24.

    pcb

    Technical & Capability

    Item

    Speci.

    Layers

    1~8

    Board Thickness

    0.1mm-0.2mm

    Substrate Material

    PI(0.5mil,1mil,2mil),PET(0.5mil,1mil)

    Conductive Medium

    Copper foil(1/3oz,1/2oz,1oz,2oz)

    Constantan

    Silver Paste

    Copper Ink

    Max Panel Size

    600mm×1200mm

    Min Hole Size

    0.1mm

    Min Line Width/Space

    3mil(0.075mm)

    Maximum imposition size (single & double panel)

    610mm*1200mm(Exposure limit)

    250mm*35mm(only develop test samples)

    Maximum imposition size (single panel & double panel no PTH self-drying ink + UV light solid)

    610*1650mm

    Drilling Hole (Mechanical)

    17um--175um

    Finish Hole (Mechanical)

    0.10mm--6.30mm

    Diameter Tolerance (Mechanical)

    0.05mm

    Registration (Mechanical)

    0.075mm

    Aspect Ratio

    2:1(Minimum aperture 0.1mm)

    5:1(Minimum aperture 0.2mm)

    8:1(Minimum aperture 0.3mm)

    SMT Mini. Solder Mask Width

    0.075mm

    Mini. Solder Mask Clearance

    0.05mm

    Impedance Control Tolerance

    士10%

    Surface finish

    ENIG, HASL, Chem. Tin/Sn

    Solder mask/Protective Film

    PI(0.5mil,1mil,2mil)(Yellow, White, Black)

    PET(1mil,2mil)

    Solder mask (green, yellow, black...)

    Silkscreen

    Red/Yellow/Black/White

    Certificate

    UL, ISO 9001, ISO14001, IATF16949

    Special Request

    Glue(3M467,3M468,3M9077,TESA8853...)

    Material Suppliers

    Shengyi, ITEQ, Taiyo, etc.

    Common Package

    Vacuum+Carton

    Monthly production capacity/m²

    60,000 m²

    How ABIS Dealing With Flexible PCB Issues?

    The first thing we ensure is the right equipment to produce your board. Next, the staff experienced enough to handle the challenge of manufacturing flexible boards.

    Opening a solder mask or overlay enough-different steps of the process might change how a flexible board looks. Etching and plating can adjust the shape of the PCB, which is why you should ensure that overlay openings are of suitable width.

    Choose the materials carefully, also considering other things, such as size, weight, and reliability of the board.

    Control appropriate proximity of solder joints and bending point – the solder joint should be at the required distance from the bending location. If you put them too close, delamination or broken solder pad may occur.

    Control Solder pad spacing – ABIS ensuring there is enough space between the pads and the conductive traces adjacent to them, so that avoiding lamination loss.

    Q/T Lead Time

    Category Quickest Lead Time Normal Lead Time
    Double-sided 24hrs 120hrs
    4 Layers 48hrs 172hrs
    6 Layers 72hrs 192hrs
    8 Layers 96hrs 212hrs
    10 Layers 120hrs 268hrs
    12 Layers 120hrs 280hrs
    14 Layers 144hrs 292hrs
    16-20 Layers Depends on the specific requirements
    Above 20 Layers Depends on the specific requirements

    Quality Control

    The pass rate of incoming material above 99.9%, the number of mass rejection rates below 0.01%.

    ABIS certified facilities control all key processes to eliminate all potential issues before producing.

    ABIS utilizes advanced software to perform extensive DFM analysis on incoming data, and uses advanced quality control systems throughout the manufacturing process.

    ABIS performs 100% visual and AOI inspection as well as performing electrical testing, high voltage testing, impedance control testing, micro-sectioning, thermal shock testing, solder testing, reliability testing, insulating resistance testing and ionic cleanliness testing.

    Input Finished Quality Control

    Certificate

    certificate2 (1)
    certificate2 (2)
    certificate2 (4)
    certificate2 (3)

    FAQ

    Q1: How do you test and control the quality?

    Our Quality Assuring Procedures as below:

    a),Visual Inspection

    b),Flying probe, fixture tool

    c), Impedance control

    d), Solder-ability detection

    e), Digital metallograghic microscope

    f),AOI (Automated Optical Inspection)

    Q2: What do you require in order to produce an assembly quotation?

    Bill of materials (BOM) detailing:

    a), Manufacturers parts numbers,

    b), Components suppliers' parts number (e.g. Digi-key, Mouser, RS )

    c), PCBA sample photos if possible.

    d), Quantity

    Q3: I am a small wholesaler, do you accept small orders?

    A: It's no problem. If you're a small wholesaler, we would like to grow up with you together.

    Q4: How many days will the sample be finished? And how about the mass production?

    A: Generally 2-3 days for sample making. The lead time of mass production will depend on the order quantity and the season you place the order.

    Q5: Can you manufacture my PCBs from a picture file?

    No, we can't accpet picture files, if you no not have gerber file, can you send us sample to copy it.

    PCB&PCBA Copy Process

     

    Q6: How can we know the processing of PCB orders?

    A: Each Customer will have a sale to contact with you. Our working hours: AM 9:00-PM 19:00(Beijing Time) from Monday to Friday. We will reply to your email as soon as quickly during our working time. And you also could contact our sales by cellphone if urgent.

    Q7: Pre-Sale and After-Sale Service?

    a),1 Hour quotation

    b),2 hours of complaint feedback

    c),7*24 hour technical support

    d),7*24 order service

    e),7*24 hour delivery

    f),7*24 production run

    Q8: Can you design PCB and make files for us?

    A: yes, We have a professional drawing engineers' team that you can trust.

    Q9:How about your Quick Turn Service?

    On time delivery rate is more than 95%

    a),24 hours fast turn for double side prototype PCB

    b),48hours for 4-8 layers prototype PCB

    c),1 hour for quotation

    d),2 hours for engineer question/Complaint feedback

    e),7-24 hours for technical support/order service/manufacturing operations

    Q10: What kinds of testing do you have?

    ABlS performs 100% visual and AOl inspection as well as performing electrical testing, high voltage testing, impedancecontrol testing, micro-sectioning, thermal shock testing, solder testing, reliability testing, insulating resistance testing, ionic cleanliness testing and PCBA Functional testing.

    Q11: Which regions does your market mainly cover?

    ABIS's Main Industries: Industrial Control, Telecommunication, Automotive Products and Medical.                                                                                                                                                                             ABIS's Main Market: 90% International Market(40%-50% for USA, 35% for Europe, 5% for Russia and 5%-10% for East Asia) and 10% Domestic Market.


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